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JK Fenner JK Fenner
  • Company
    • Group Profile
    • About JK Fenner
    • JK Fenner Footprint
    • Investors
  • Products & Solutions
    • Column 1
      • Industrial
        Solutions
        • Power Transmission
          Belts
        • Sealing Solutions
        • Hoses
        • Rice Rolls
    • Column 2
      • Industrial  Drives and
        Automation Solutions
        • Industrial Transmission Drives
        • Industrial Automation
          Drives
        • Aqua Transmission
          Drives
    • Column 3
      • Automotive OE
        Solutions
        • Engine System Solutions
        • Sealing Solutions
        • Fluid Transfer Solutions
        • Moulded Rubber
          Products
    • Column 4
      • Auto Aftermarket
        Solutions
        • Transmission Belts
        • Transmission
          Accessories
        • Sealing Solutions
        • Fluid Transfer Solutions
        • New Auto Products
    • Column 5
      • EV
        Solutions
        • Belt Drive Systems
        • Hub Motor Systems
        • Mid Drive Motor
          Solutions
        • Traction CVT Motors
        • E-Axle System Solutions
    • Column 6
      • Railway
        Solutions
        • Wheel Bearing Seals
        • Vibration Control
          Mounts
        • Brake Seals
        • Valve Components
        • Pneumatic Hoses
    • Column 7
      • Defence Solutions
        • Track pads
        • Road Wheels
        • Track Assemblies
        • Track Pins
        • Water Pumps
    • Column 8
      • Advanced Technology
        • Light Weighting
  • Exports
  • R & D
  • Sustainability
    • Sustainable Manufacturing
    • Society & CSR Activities
    • Our commitment to COVID-19
  • Media
    • Awards & Recognitions
    • Events
  • Utilities
    • Download
    • Belt Calculator
  • Contact Us
  • Careers
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JK Fenner
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JK Fenner

R & D

  • /
  • R & D

We have been on the forefront to emerge as a solution provider to its customer through its innovative research and development. Having a dedicated R&D facility with state of the art facility for validation and development JK Fenner develops innovative and customised solutions for the customers and emerging markets. Material development, validation, product design , development, simulations and validations forms a systematic approach supported by a strong project management monitoring and adhering to the timelines. Qualified and experienced team form the backbone in driving success for the R&D at JK Fenner.

Design

Materials

Verification

Validation

Program Management

DESIGN

Leveraging Global Knowledge across Market

Scientific approach and expertise helps our customers with solutions and innovative product enabling a first to market launch. The solutions covers new projects as well as dealing with the challenge of enhancing performance and efficiency of existing products. Our goal is to leverage Technology & Innovation / Research and development capabilities to generate distinct value through new, improved products with a competitive edge.

Design capabilities

  • Flexible design expertise with unique set of capabilities and experience in all aspects of product design
  • Inhouse design team working on CAD models from concept to launch
  • Designing performance products and systems meeting the highest standard with quality and value propositions meeting customer expectations across the globe

Design Capability

Flexible design expertise with unique set of capabilities and experience in all aspects of product design

concept design
detail design
Design verification
design sign off
final design transfer

Patents

FEAD Auto Tensioner_Front_v02
  • Gen 1 Tensioner : Axial Damping : Patent Application No:201841002745 ​
  • Gen 2 Tensioner : Axial + Radial Damping : Patent Application No: 201943029211 ​
Home_Indu_FENNER Power Tran
  • Green cover V-belt : 5323/CHE/2013A​
Rubberbelt_patent
  • Rubber belt having special feature for conveying ceramic tiles. Application No:201941032204

MATERIAL

Proficiency in Material Development

Scientific approach and expertise helps our customers with solutions and innovative product enabling a first to market launch. The solutions covers new projects as well as dealing with the challenge of enhancing performance and efficiency of existing products. Our goal is to leverage Technology & Innovation / Research and development capabilities to generate distinct value through new, improved products with a competitive edge.

  • Expertise & experience on wide varieties of Rubber compounding defined by industry, leading innovation to provide comprehensive rubber product & Performance.
  • “Best-in-Class“ Analytical & Experimental Laboratory dedicated to material development centre.
  • Collaborative development with Global material supplier & customer in achieving advancement in materials.
  • Continuous improvement on material technology to fulfil environmental regulation and progress towards Green Chemistry.
  • In-house capability to develop compound for extreme application as per customer functional needs.
  • Raw material / Formulation level expertise are in-house with the Technologists more than two decades of experience and data.

Relationship

Concept Design

Detail Design

Design Verification

Design Sign-off

Final Design Transfer

Elastomer Capability

Properties NR SBR BR IIR EPDM CR CSM NBR HNBR ECO ACM AEM
Oil Resistance
Ozone & Ageing Resistance
Thermal Stability
Mechanical
Low Temperature

GOOD

MODERATE

POOR

VERIFICATION

CAE Capability

Product design and simulation is constantly upgraded and used by JK Fenner to virtually optimize product and system design. This helps in scientifically proving the concepts and reducing the time for proto validation and iterations

  • A dedicated team working on analysis with the latest software’s for linear and non linear materials
  • Use of complex techniques leveraging on its CAD, FEA, MBD , CFD and fatigue analysis to ensure development of products and system with minimum possible time meeting the demanding quality , durability and safety requirements

VALIDATION

Leverages its strength on product knowledge and application in simulating and building up test protocols. All the products developed are validated in simulated actual service conditions to achieve the inbuild design reliability

  • 83 test rigs custom build for all applications to simulate actual service conditions.
  • Each bench are programmable and adaptable to validate custom test cycles, environmental, frictional and thermal simulations
  • Expertise to conduct engine test bed validation, fleet validation & System performance test for belts and tensioners

Oil seal Durability & application Simulation

FEAD Tensioner validation Test Rig

Pulley & Bearing durability

Water Pump durability

Fleet Validation

Hose Validation Capability

Belt Validation Capability

Material Testing

Program Management

Program management is the core to drive the projects across all product families at JK Fenner. Customised PLM applications has been developed and is practiced to achieve and meet the program time lines with systemized stage reviews.

  • APQP process customized across all product families through PLM application
  • Role based access controls and reviews to track multiple project status and change management
  • Adoption of Funnel – Bugle (FuGle) innovation process model in defining a product centric 6-phase project lifecycle system common to multiple business verticals and product families

Products

  • Industrial Solutions
  • Automotive OE
  • Auto Aftermarket
  • Industrial  Drives and Automation Solutions
  • EV Solutions
  • Advanced Technology
  • Railway Solutions
  • Defence Solutions

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